ZONAL MODEL FOR AN EFFECTIVE SIMULATION OF HEAT TRANSFER PROCESSES IN WALKING BEAM STEEL REHEATING FURNACES

1 ŠVANTNER Michal
Co-authors:
2 ŠTUDENT Josef 3 VESELÝ Zdeněk
Institutions:
1 University of West Bohemia, Plzeň, Czech Republic, EU, msvantne@ntc.zcu.cz
2 University of West Bohemia, Plzeň, Czech Republic, EU, studentj@ntc.zcu.cz
3 University of West Bohemia, Plzeň, Czech Republic, EU, zvesely@ntc.zcu.cz
Conference:
28th International Conference on Metallurgy and Materials, Hotel Voronez I, Brno, Czech Republic, EU, May 22nd - 24th 2019
Proceedings:
Proceedings 28th International Conference on Metallurgy and Materials
Pages:
107-110
ISBN:
978-80-87294-92-5
ISSN:
2694-9296
Published:
4th November 2019
Proceedings of the conference were published in Web of Science and Scopus.
Metrics:
59 views / 42 downloads
Abstract

Continuous steel reheating furnaces belong to high-energy consumption units and an optimization of their operation can thus bring significant economic and ecological benefits. Numerical modelling is one of the tools for an optimization of a design, process parameters and operation control of the furnaces. A 3D zonal model of a continuous gas burners heated walking-beam furnace is introduced in this contribution. A solution of heat transfer process in the furnace is based on a Hottel zonal method and compartment based discretization. The solution includes convective and radiative heat transfer in the furnace including a participation of a semi-transparent gaseous furnace atmosphere. A method of direct measurement of a charge heating in a continuous walking beam furnace is presented. The method is based on a thermal-box barrier device, which allows temperature measurement of a tested beam during its entire passage throughout the furnace. Results obtained by the numerical simulation and the measurement are compared and a good agreement is confirmed. It is demonstrated that the presented zonal model is an effective tool, which can bring accurate enough results at a very acceptable time.

Keywords: Walking-beam furnace, steel reheating, radiation heat transfer, numerical model, zonal method, temperature measurement, thermal box-barrier
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