PREDICTING THE TOPOLOGY OF THE BENDING CORNER IN BENDING OF ULTRA HIGH STRENGTH STEELS THROUGH FINITE ELEMENT ANALYSIS

1 ÇETİN Barış
Co-authors:
2 BİLLUR Eren 3 BARANOĞLU Besim 4 TOPTAŞ Uğur 4 ALIÇ Özgür
Institutions:
1 FNSS Defense Systems Co. Inc., Engineering and Research Department, Ankara, Turkey, cetin.baris@fnss.com.tr
2 Billur Metal Form Ltd., Ankara, Turkey, eren@billur.com.tr
3 Atılım University, Metal Forming Center of Excellence Ankara, Turkey, besim.baranoglu@atilim.edu.tr
4 Nurol Makina ve Sanayi A.S., Ankara, Turkey, ugur.toptas@nurolmakina.com.tr
Conference:
28th International Conference on Metallurgy and Materials, Hotel Voronez I, Brno, Czech Republic, EU, May 22nd - 24th 2019
Proceedings:
Proceedings 28th International Conference on Metallurgy and Materials
Pages:
242-247
ISBN:
978-80-87294-92-5
ISSN:
2694-9296
Published:
4th November 2019
Proceedings of the conference were published in Web of Science and Scopus.
Metrics:
726 views / 390 downloads
Abstract

In bending of plates, unlike the case of sheet metal forming, a 3-D stress state is valid. Moreover, apart from the some very specific cases, the plane strain assumption is not appropriate either. Therefore; bending of thick ultra-high strength steel (UHSS) plates is a deformation process where 3-D stress and strain states exist in general. This study basically focuses on the prediction of the bending corner topology with non-linear finite element analysis method, since the laser-cut edges of the UHSS are particularly prone to edge cracking during bending operation. Within the scope of this study, an experimental set-up is designed which consists of bending tools and a servo mechanical press. The samples were bent by means of this set-up in an air-bending operation up to 90°. This experimental work was followed by optical scanning measurements. And finally, the FEA results and the scanning data were compared in 3-D space. The results showed good correlation. As a future study, the 3-D strain field of the bending corner will be tried to be measured by a professional digital image correlation (DIC) system which could probably give more precise data when combined with the data from FEA.

Keywords: Metallurgy, steel, properties, applications, testing methods

© This is an open access article distributed under the Creative Commons Attribution License which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Scroll to Top